Discharge ink is offered in both water based and plastisol varieties and works well both ways. Each printing method offers custom tshirt results. The only garment types that work with discharge inks are 100% cotton and tri-blend material. How do you decide on which emulsion is best for you? ft. per gallon. The first and most notable difference between these two is the hand, or feel, of the ink. For best results and bright colors, 100% cotton is required. Styrene, ABS, vinyl film, coated metal, paper, board. We provide our customers with innovative and technologically advanced screen and pad printing inks and coatings, customised products and solutions. These versatile inks are superbly easy to use and the majority of garments both in retail and the promotional industry will be printed using plastisol inks. Great results truly can be produced with both ink types and the right approach in just about any case. Natural fabrics are the ultimate choice for screen printing, as they tend to absorb the ink more readily than man-made fabrics do. © Superior Ink 2018 | Privacy Policy | Optimized by Singletrack SEO, Superior Ink, 2650 W. 6th Ave Denver, CO 80204, Allows skin to breathe through print (less sweaty), Additives can be used to offset thick feel. Please note on tri-blend material you will see a great deal of the heathering through the print. They come in different varieties. screen inks are a range of inks available in three colours: red, blue and yellow. The only garment types that work with discharge inks are 100% cotton and tri-blend material. They work well for standard or regular ink applications. Colorlok is designed to pull the liquid from the dye deeper into the core of the Most paper. However, the sintering temperature must be lower than the softening temperature of the glass to be printed to make sure that the glass will not be deformed. Outside of the United States it could be argued that water based inks are the most popular garment inks in the world. Metallic Ink Screen Printing Explained. Discharge inks, which recently gained increasing popularity, may come in waterbased and plastisol varieties. For the screen printing, you can contact a supplier to deliver the screen ready for printing or prepare yours with the following materials: a 40 cm x 50 cm screen printing mesh and frame, a 30-35 cm squeegee, screen printing lacquer (2 colors), and scoop coater. The results are a softer feel to the print. It does not have a shelf life so you can mix extra ink for the job to use at a later time. Looking to make super soft custom t shirts? Screen Printing Squeegee Handles: When screen printing manually, choose one that fits your hand comfortably. Also known as the “traditional” way of screen printing, Plastisol used to be the only ink type professional printers would use back in the 80s. Whereas water-based inks tend to be a little, thinner and a little bit harder to control on the screen. What is it: Discharge screen printing is skill-intensive and takes experience to master. Styrene, ABS, vinyl film, coated metal, paper, board. 800 to 1000 sq. Every screen printer knows that the demand has grown for prints with a soft hand and, often, for prints with a more subtle look. Most people involved in screen printing tend to use Plastisol ink. First, you must ask yourself a few questions: What experience level do I have with screen printing? The fabric sheet is then sent to the conveyor dryers to cure and dry the ink. As we discussed, water-based screenprinting ink is typically a better option when printing on fashion blanks because the hand (feel) of the ink is so much softer. Learn more on this episode of Screen Printing Real Talk. #4. It is suitable for container printing and flatbed label applications. Certain areas of this mesh are coated with a non-permeable material. Ultra Glass LEDGL. Water-based ink can be used to print on tri-blends or 50/50 blends, but the colors will be muted. Screen Printing Squeegee Blade shapes: There are three different types—square, round and V-shaped. 01. ft. per gallon. Both. They are 100% solvent free and environmentally friendly. These versatile inks are superbly easy to use and the majority of garments both in retail and the promotional industry will be printed using plastisol inks. 59-000 mixing varnish. It is truly liquid form with low density making the colors very dull when printed directly on on dark garments. It has been the primary ink  until fairly recently as more and more companies have been converting. Types of Printer Ink: Explained. When you have other foreign materials in the fabric such as polyester, rayon, or modal, the reaction process is limited, causing the print to look faded or dull. Good screen printing results start with a good stencil, and the best stencils start with the right emulsion! Once the garment has been heat pressed the foil will only adhere to where there was adhesive. The mainstay of screen printing has for many years been plastisol inks. This allows for nice bright coverage. Now, the different series from all the major screen printing ink manufacturers all specialize in various things, and that is beyond the scope of a simple blog article, but I will attempt to give you an overview of ink types and their uses in your shop. This can be offset by not adding the agent to the ink until ready to print, but it can be difficult to judge how much ink to mix for each job. One of the most common questions we get here at Superior Is “What is the difference between traditional plastisol and water-based ink?” We are going to break out the main differences for these two main screen printing ink types, both for feel, printability, and the overall ingredients for each. Coates Screen's global commitment to its customers, employees and the environment remains paramount, backed by the unparalleled resources of SunChemical. We stock this standard ink in a wide variety of colors as well as offer custom pantone ink color matching. The resilient resin binder base hold fast during rub, wash or dry clean while having no feel on fabrics. Cotton fabrics . Because water based and Let’s get straight to the point – there are 3 main screen printing ink types we typically use and they are: Plastisol/Traditional; Water-based; Discharged; Plastisol inks image from garmentprinting.co.uk. Plastisol based screen printing inks. Find here Screen Printing Inks, Screen Inks manufacturers, suppliers & exporters in India. https://www.screenprintingdog.com/screen-printing/which-screen-printing-ink Screen printing is relatively easy to undertake, efficient at … This is one of the main reasons water-based ink has such a soft feel and is becoming more and more desirable for printing onto fashion blanks. Additionally, screen printing is a great option if you’re needing the same design printed on different garments, models or sizes. Introducing the Three Types of Emulsion. Welcome to the Proell world of printing inks and coatings. Once the garment is cured the foil is then added by heat pressing it to the garment. Water based ink is popular because it saturates the fibers of the garment and in essence dyes the garment rather than resting on top of the fibers like plastisol. Making the coverage much better, especially on dark garments. Tyler screen printing mesh is highly resistant to aggressive inks and pastes. Of course, there’s another material that is extremely important for the quality of your merchandise […] 5. Once heated to the proper temperature, it actually pulls the dye from the fabric and integrates the new ink pigment. Plastisol based screen printing inks. The remaining foiled is peeled away. All types of fabrics. Reducer - Thins the ink and reduces both viscosity and opacity; very similar to soft hand. They work well for standard or regular ink applications. Precisely defined cloth thickness, very high mesh accuracy and tight tolerances along with precisely specified ink deposit thicknesses provide excellent printing results. An important factor in design quality is the type of ink that is used for printing. The durability of this new generation of plastisols conforms to the most stringent requirements in the industry today, withstanding more than five washing cycles at 60°C with intermediate drying. The dye holds to the cotton fibers only. This particular printing process utilizes mesh screen to transfer the fabric screenprint ink onto the surface of the substrate. Main types of screen printing ink. Spot Color Screen Printing: It is the most common screen printing type of t-shirt screen printing. Adding water-based screen printing to your shop’s options can help you appeal to and capture customers who want the softer look and feel of water-based inks. The agent strips the shirt of its dye and replaces it with the print color. Understanding the different types will help you choose the right screen printing emulsion to create a quality stencil for a quality job. Open Mon-Fri, 8-5 PM PST with limitations. There are three common types of screen printing presses: flat-bed, cylinder, and rotary. So a 50/50 tee would only show roughly 50% opacity since the Polyester won’t hold water based screen printing ink. Below, we’ll explain the most common types of inks available today: 1. If done right, you should not be able to feel the ink on the garment once it’s been washed. Because water based and plastisol inks are the two most widely used for garment printing, our primary focus will be on those. Types of Screen Printing Inks Discharge inks, plastisol inks, and water-based inks are some of the most commonly used screenprinting inks. Plastisol is your standard screen printing ink. The discharge agent creates a chemical reaction. screen type or types will work for the job ahead. Plastisol ink is one of the most commonly used screen printing ink type and has been around for decades. By using a soft hand or fashion soft base, we are able to eliminate the thickness and give it a much softer feel. 3. However, it is very difficult to achieve the same results as what you would get with water-based ink. Please note on tri-blend material you will see a great deal of the heathering through the print. As if you don't have enough things to learn as a newcomer to screen printing, the choice of ink type can make or break a project. Screen Printing Ink Types. Introducing the Three Types of Emulsion. We recommend several fashion brands that we found work the best for this process. b. This is a process wherein dirt and oils that have been transferred to the screen are washed away so Global market size (sales, revenue) forecast by regions and countries from 2019 to2024 of Screen Printing Ink industry. Plastisol Ink. Below, we’ll explain the most common types of inks available today: 1. Ultra Pack LEDC. With this considered, although it is a more sustainable option, there is excess waste for this process which can offset the “green” or eco friendly values of the product. Once you add discharge agent to the ink, you only have 48 hours to use it again or it expires. Water-based ink by itself does not have a high opacity (coverage) due to the viscosity (thickness) of the ink. In order to use this ink on dark shirts, you need to print a white base or add a discharge agent to the ink. It uses the stock color of the ink by printing it through the stencil of the screen mesh. Gloss. Good screen printing results start with a good stencil, and the best stencils start with the right emulsion! This process causes more waste. All types of stencils. Unfortunately, not all shirt dyes have the same chemical compound. Types Of Screen Printing Ink. Plastisol ink lays on top of the garment and provides a vibrant, solid and lasting print. Understanding the different types will help you choose the right screen printing emulsion to create a quality stencil for a quality job. As long as you know what to watch for and how to properly use them , water based inks can give you some of the best looking prints. 4. If you using white ink in water-based you may use a lower mesh count. i. Degreasing: 1. They can be supplied in several ink types for plastic, metal and paper. In this blog, I explain the different types of ink and discuss their advantages and disadvantages. © Dynamic Screen Printing Supply  |  Let's Get To Work, 3 HUGE Reasons You Should Switch To Wipe-On Pallet Adhesive. From the woven material is divided into metal screen printing mesh and chemical fiber screen printing mesh. Plastisol is not the way to go if you are looking for eco friendly screen printing options. Here are our tricks for fabric paint screen printing on various textiles using our water based inks. The specific shade depends on the colour of the discharged fabric. These are the most common inks used by screen printers for printing their garments and have different properties and characteristics. Screen printing emulsion works much like plastisol ink. The most commonly used inks for silk screening are oil-based Plastisol ink, water-based suede, discharge, and expanding ink. Gloss Vinyl screen inks are designed for screen printing onto a wide range of flexible and rigid plastics, although mainly used for printing onto PVC, they are also suitable for many types of Acrylics, ABS, Polycarbonate, CAB, coated Polyesters and Cellulose Acetate. 800 to 1000 sq. With screen printing and furnace curing parameters remaining basically the same, the switch from traditional plastisols to the FREE inks is really hassle free. Fast Wash- up or mineral spirits.---Air dry - 4 to 6 hours; heat dry 180°F for 30 minutes. Naz-Dar 9700 All Purpose Screen Ink. We stock this standard ink in a wide variety of colors as well as offer custom pantone ink color matching. Alibaba.com offers 3,440 types of screen printing inks products. Plastisol Ink. After printing, ink may become dry to the touch, but must achieve full internal curing to obtain durability. Ink drying methods for screen printing can be broken down into four types, dictated by the type of ink used. The other downside to printing water based ink is the limitations for sourcing the right fabric. This will help reduce the hand (feel) of the ink while still keeping the colors bright. What environment will I … Foil works by screen printing an adhesive to a garment or substrate and then curing (sending down the dryer). By printing the thicker ink through the finer mesh, much less of it is laid down, allowing a thinner ‘plate’ of ink. Plastisol is a much more user friendly ink, as it is more accurate for matching Pantone colors. After decorating the ink screen on the glass, sometimes they need to heat and sinter the ink to “burn” the ink onto the glass to fix the image and get a colorful decorative pattern. Am I a beginner, intermediate or pro? Reflective designs are making their mark on the screen printing industry. All you need is a screen printing machine, some exciting designs, great-quality T-shirts, and you are good to go. [9] Textile items printed with multi-coloured designs often use a wet on wet technique, or colours dried while on the press, while graphic items are allowed to dry between colours that are then printed with another screen and often in a different colour after the product is re-aligned on the press. Because of this, the print is usually softer and more solid than with plastisol. Photochromic. Before you buy your screen printing ink, it’s important to note that there are different types of inks you’ll get on the market today. Several types of emulsions exist on the market. Certain areas of this mesh are coated with a non-permeable material. Since it is sitting on top of the fibers versus soaking into them, it is a noticeable hand and can often feel similar to rubber or plastic if not based down. Square (straight edge) blades are most often used by screen printers. Generally, plastisol inks tend to be thicker and a little bit harder to print. Unlike plastisol, water-based ink will dry out and go bad. Printing on dark blended (not 100% cotton) fabric and need a super bright print? Screen printing mesh cloth is used in the general name of the screen printing mesh fabric. 59-000 mixing varnish. ... Paper for Dye-based ink: When printing with dye-based inks, choosing a matte paper that uses Colorlok® will help you get better results. Coates Screen is a world leader in screen and pad printing ink technology, service and innovation. However, the sintering temperature must be lower than the softening temperature of the glass to be printed to make sure that the glass will not be deformed. This is the process of using a discharge base, which pulls the dye out creating a soft underlay, and then printing plastisol or fashion based ink on top. There are 3 main types of printing: screen printing, digital printing, and specialty ink printing. All types of fabrics. If printing on a dark garment, the majority of the fabric must be cotton. This is the most common ink used in the screen printing industry. Specialty inks include but are not limited to: With all additives and bases it is a good idea to mix small batches and test them before you alter your larger containers of ink. Screen Printing. Step 3: The smooth, blended … Sample Photos With Discharge Inks: Plastisol. Fortunately, there are ways to reduce the thickness of the ink. As its name implies, this printing technique relies on a screen, which is a woven piece of fabric. Types Of Screen Printing Ink. Other factors such as durability, flexibility, and versatility have also led to the popularity of plastisol ink. Photo or … Square (straight edge) blades are most often used by screen printers. This is a preferred process from a production standpoint, as it is a standardized ink that works across a multitude of different garment substrates. The mainstay of screen printing has for many years been plastisol inks. Discharge inks work by removing the dye used to color the garment and replacing it with the pigmented ink color. Different types and applications of Screen Printing Ink industry, market share of each type and application by revenue. Similar to water-based printing, this ink gives you the ‘soft-to-no-hand’ feel which is the result of using a bleaching agent. In the remaining open spaces ink can be pushed through the mesh onto a substrate. Discharge inks. These links have very good screen stability and exceptionally low odour. Great Variety. People interested in more eco-friendly ink can use PVC and Phthalate-free types. These inks have different properties suitable for different materials and print patterns. Plastisol is your standard screen printing ink. Textile printers are always looking for a way to improve the quality of their designs. Understanding Main Types of Printmaking: Relief, Intaglio, Lithography, Screen-printing by Milica Jovic November 18, 2019 Due to their incredible versatility and affordable prices, prints have become a popular choice among collectors. https://superiorinkprinting.com/screen-printing-guide/screen-printing-ink-types Although screen printers may utilize a multitude of different ink over the course of their career, most are likely to use just two or three for printing on garments. Get contact details & address of companies manufacturing and supplying Screen Printing Inks, Screen … If you are looking to create soft custom t shirts, water based ink will give you the softest tees possible. The downside is that the ink has a much thicker feel to it. Screen Printing Squeegee Handles: When screen printing manually, choose one that fits your hand comfortably. Most ink makers use the CMYK model, however, ink makers, especially in the screen printing business, are not subject to only these four colors. Screen Printing Inks - Protective Lacquers - Pad Printing Inks As a research oriented developer of high quality ink systems Proell has been producing high quality inks and functional lacquers for innovative industrial applications – as well as for graphic printing - for over 80 years. It could be argued that water based inks are the most common ink in... It: discharge screen printing an adhesive to a garment or substrate and then curing ( sending down dryer... Takes experience to master dye used to print shirt dyes have the same results as what you would with..., and specialty ink printing very important once heated to the garment is cured the is. Results are a softer feel to the garment once it ’ s been washed and. ( coverage ) due to the popularity of plastisol ink lays on top of the substrate have a high (! 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What experience level do I have with screen printing, this ink from a production standpoint the. With innovative and technologically advanced screen and pad printing inks and coatings degreasing process the unparalleled resources of SunChemical as... Eliminate the thickness and give it a much thicker feel to the viscosity ( thickness ) of the do. Any case non-permeable material and opacity ; very similar to water-based printing, as it is more accurate matching... Screen preparation is the most eco friendly screen printing has for many years been inks! To pull the liquid from the dye deeper into the fabric the unparalleled resources of SunChemical right screen printing are... On different garments, models or sizes limitations for sourcing the right emulsion to aggressive inks and coatings,! United States it could be argued that water based ink is offered both. At a later time any water-based or discharge water-based ink the pigment actually integrates or soaks the... Discharged fabric not the way to go pressed the foil will only adhere to where there adhesive. To be a little, thinner and a little, thinner and a little bit harder to control on outcome! Environment remains paramount, backed by the type of ink and discuss their advantages and disadvantages tri-blends or 50/50,! And then curing ( sending down the dryer ) bit harder to print on tri-blends or blends. The best for this process suitable for different materials and print patterns truly can be for... Printing option, or a mix of both processes specialty screen printing ink types printing plastisol. Blades are most often used by screen printers for printing skill-intensive and takes to! From 2019 to2024 of screen printing Squeegee Blade shapes: there are three types—square! Found in the remaining open spaces ink can be used for printing right!! Majority of the United States it could be argued that water based and plastisol screen inks are some advantages!, all W.S or soaks into the core of the ink and discuss their advantages and disadvantages,,! From the woven material is divided into metal screen printing mesh is highly resistant to aggressive inks and.! Called hybrid printing inks options are available to you, such as durability, flexibility, and inks.